Competency includes sufficient knowledge of: Unalloyed steels iron-iron carbide phase diagram. Phases in iron carbon alloys. Slow cooling of steel, critical temperature lines. Introduction to the more common heat treatment processes including full annealing, spheroidising stress relief annealing, process annealing, normalising, hardening and tempering. Alloy steels effect of alloying elements structural changes resulting from alloy additions Phase diagrams - Fe-C-Cr. effect of alloy additions on heat treatment, austenitising temperature, time and rate of transformation, hardening and tempering. Manganese steel Stainless steels classification compositions, heat treatment, structure, properties and applications of stainless steels austenitic ferritic duplex and super duplex ferritic-austenitic martensitic precipitation hardening heat treatment problems - sensitisation, embrittlement, etc. Cast irons - classifications classification - structure, carbon distribution and form. factors affecting structure and properties - effect of carbon, silicon, cooling rate, etc. Typical cast irons compositions, method of manufacture, structures, properties and applications of grey cast irons white cast irons malleable cast irons nodular (ductile) cast irons alloy cast irons austempered cast irons compacted graphite irons Copper alloys commercial alloys from the following systems: Cu-O, Cu-Be, Cu-Ni, Cu-Sn and Cu-Al. the effects of casting, deformation, recrystallisation and ageing treatments on the structure and properties of the above alloys. Aluminium alloys commercial alloys from the following systems: Al-Si, Al-Cu, Al-Mg and Al-Mg-Si the relationship between structure and properties of the above alloys. Other Zinc alloys tin alloys nickel alloys cobalt alloys magnesium alloys Titanium alloys |